Manufacturing & Production ERP Multi-Level BOM, Shop Floor & OEE

Intelligent & Connected Industrial Manufacturing ERP Suite

End-to-end plant operations software for process and discrete manufacturers. Coordinate multi-level BOMs, track work-in-progress (WIP) on shop floors, measure Overall Equipment Effectiveness (OEE), and enforce ISO quality standards.

+32% Plant OEE Efficiency
100% Batch Traceability
-40% Machine Downtime
Zero Material Shortages
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Shop Floor & Plant Dashboard Preview

Live Production Line
Industrial ERP Manufacturing Suite Dashboard

Executive Overview

Manufacturing enterprises struggle with disjointed shop-floor logs, untracked raw material waste, unpredictable machine breakdowns, and manual job cards. The RITS Industrial ERP seamlessly connects product design (CAD/BOM), material planning (MRP-II), plant execution, and warehouse delivery into one unified ecosystem.

Engineered for automotive parts, pharmaceuticals, fabricated metals, plastics, textiles, and chemicals. Gain real-time visibility into machine status, worker output shifts, in-line quality checkpoints, scrap percentages, and batch genealogy from raw inward to final dispatch.

Core Modules & Workflows

Multi-Level Bill of Materials (BOM)

Manage complex sub-assemblies, alternate raw ingredients, routing operation stages, setup hours, and scrap allowances.

Job Card & Work Order Execution

Generate barcode-tagged job cards for production lines. Log operator shifts, machine allocations, and finished unit counts in real time.

Machine OEE & Telemetry Analytics

Real-time tracking of Availability, Performance, and Quality (OEE). Detect micro-stops, idle periods, and cycle-time bottlenecks.

Quality Control (Inward, In-line & PDI)

Sampling protocols, tolerance bounds, quarantine holds, Non-Conformance Reports (NCR), and pre-dispatch inspection certificates.

Preventive Maintenance & Spares

Automated servicing reminders based on runtime hours, critical machine spare parts inventory, and breakdown breakdown logs.

Production Costing & Variance

Actual vs. standard costing breakdowns including direct materials, power/fuel consumption, machine overheads, and labor hours.

Factory Floor Capabilities

Heat & Batch Traceability

Full forward and backward genealogy linking raw material mill test certificates to final manufactured serials.

MRP-II Demand Forecasting

Calculate exact material requirements against open sales orders and lead times to prevent plant bottlenecks.

Scrap, Rejection & Rework

Record defective parts per operation, isolate root causes, and re-issue rework job orders automatically.

Shift Rosters & Piece-Rate Pay

Track line worker attendance, shift rotations, hourly efficiency, and piece-rate performance incentives.

Plant Floor Integrations

Connects directly with industrial PLCs, weighing balances, barcode terminals, and enterprise finance.

PLC / SCADA / IoT Sensors Weighbridges & Balances Industrial Barcode / RFID Scanners SAP / Tally Financial Accounting
30-Day Enterprise Access

Free Trial / 01 Month

Experience RITS Industrial ERP on your plant floor with zero commitment for 30 days. Includes sample BOM modeling, shop floor workflow setup, and engineer onboarding.

Frequently Asked Questions

Can the ERP handle multi-level BOMs with sub-assemblies?

Yes. You can build indented multi-level BOMs up to unlimited nesting depths with distinct routing sequences, machine stages, setup allowances, and scrap factors.

Does it support subcontracting and job work outside our factory?

Yes. The subcontracting module manages 57F4 delivery challans, tracks raw material issued to third-party vendors, reconciles finished returns, and records processing charges.

How does it calculate production variance and actual cost?

The software logs actual raw material consumption against standard BOM allowances, tracks electricity/gas usage per batch, and computes labor time to present real-time cost variance reports.

Fast Response 24-Hr Turnaround

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Inquire for pricing, custom modules & implementation timeline.

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